Hancox

 

Upon first sight, the elongated, rounded boss indicated that this was an early saw, most likely from Birmingham. The ribbon cut in the handle end, centered as it is, was another feature more common to an early saw; I believe later saws tend to have the cut closer to the blade side.

As found, the 10” blade is very poorly sharpened. The handle is only ¾” thick, fastened with 3/8” split nuts. The small spine is only 3/16” thick and a little under 9/16” deep. Everything is minimal.

This is such a delicate saw. Holding the small handle is reminiscent of being a child and picking up a stick to pretend as a pistol. And yet it is sufficient for use.

The mark on the spine, Hancox, is stamped upside down and close to the handle. This unusual placement at first made me think it might have been stamped by an owner rather than the maker. All that Google initially revealed was that the name historically appears in both Birmingham and Newcastle, two early centers of saw production in England.

And then, on a New Years Day, I searched again and found success. On a site for Londonlives.org I found a record of a fire insurance policy for 700 pounds issued in 1781 to Joseph Hancox, sawmaker of Kinfare, Stafford, which is a little over 20 miles north of Birmingham.

Londonlives.org not only confirmed Hancox as the maker of this saw and Birmingham as the location, but also had many other listings giving names of previously unknown sawmakers, through insurance policies, court proceedings etc..

Wiktor Kuc, on seeing an image of this saw, commented that the cant of the blade seemed extreme, and thought that since the front and rear of the blade are at right angles to the toothline, the back was likely to be cut at an angle. Only removal of the spine could prove his hypothesis. In this case, rather than taking this old saw apart, I chose to leave the question unanswered.

 

 

 

 

 

 

Kenyon Tenon Saws

 

 

 

All four of these saws have the rounded (but not round) boss of fairly early Kenyon backsaws. I suppose the smallest one could be called a sash saw, but, at 14” long, it also does qualify as a tenon saw. The other three are simply really large tenon saws. It’s hard to date them, but I’ll speculate their origin at around 1800 to 1810. Any corrections to that speculation will be welcomed.

 

 

 

The bottom 14” iron backed saw (the handle of which I’ll fix someday…Ah, someday) is stamped “Kenyon”. The spine tapers from just over 7/8” at the heel to ¾” at the toe, and is 5/16” wide. The handle has a flat chamfer and lacks the little birds mouth at the chamfer end that the top two brass backed saws have (just as the brass backed Seaton Chest saws have). The blade is canted from 1 15/16” at the heel to 1 3/8” at the toe. Screws are 7/16” diameter and the handle is 7/8” thick.

 

 

The next saw up has a 17 3/16” blade and the same “Kenyon” stamp. It weighs 2 lbs. There is no taper to the 15/16” deep iron spine, which is also 5/16” wide. Again, a flat chamfer and no birds mouth on this iron backed saw. For some reason a previous owner had added a third screw hole in between the original two and had changed the split nuts out for domed steel screws. I think I’ll eventually change it back to two split nuts. The blade is canted from 3 ½” at the handle to 3” at the toe. With its accretions the blade measures from .030” to .033” thick. The handle is 15/16” thick with 9/16” screws.

 

 

Third is the lesser brass back (it’s really too large to call “smaller”), with an 18 1/8” blade and stamped “Kenyon / Cast.Steel”. (Jane Rees has said that we have no tools marked Cast Steel before about 1800, although cast steel was first produced c1740) It weighs 2 lbs. 1 oz. The spine, 15/16” deep at the handle, tapers less than a 32nd of an inch to the toe. It is 11/32” thick and, very unusually, is beveled at both sides of the top rather than rounded as the others are. The blade is canted from 3 5/16’ at the handle to 2 9/16” at the toe. With its accretions it measures from .030” to .033”. The handle is 15/16’ thick with 9/16” diameter screws, and being a brass backed saw it has the little birds mouth at the chamfer stop.

 

 

The top saw, with a 19 13/16” blade, is also stamped “Kenyon / Cast.Steel” but in this case the word “Kenyon” is 13/16” long. On the other three saws the “Kenyon” stamp was just under 5/8” long, so here a bigger saw deservedly gets a bigger name. It’s also heavier, weighing 2 lbs. 6 oz. The brass spine is 15/16” deep at the handle and also tapers less than a 32nd of an inch to the toe. It is 5/16” wide. The deep, clean blade is canted from 4 3/16” at the handle to 3 3/8” at the toe and is about .030” in thickness. The handle is 15/16” thick with 9/16” diameter screws. And, unusually among these four saws, the tooth line is slightly breasted. In ink, under the flat bottom horn, is written 11/6 which may be what it originally cost. On page 9 of BSSM is a chart of prices showing that in 1820 Beardshaw would sell a cast steel tenon saw for 8/8. Since this is a brass back of large size, then 11/6 does sound like a reasonable sale price for this saw, an ocean away from it’s place of manufacture.

It’s not obvious from its fine condition, but this saw is over two centuries old. It’s clean and very lightly used, with original finish on the handle and an even patina on the brass. The only change from the original condition is that a previous owner whittled away the underside of the top horn to better accommodate the web of his thumb. There is some staining of the blade (very similar to that on the Seaton Chest sash saw).

It came from upstate NY, near Schenectady, and the seller mentioned that the saw possibly had some connection to the Shakers at nearby Watervliet. I’m a little doubtful of that since it’s hard for me to imagine Shaker craftsmen acquiring such a fine saw and not using the heck out of it over the century or so between when it was made circa 1800 and the fading away of the Shaker communities at the end of the 19c. In any case, whoever owned it certainly took good care of it and put it away carefully.

Chris Schwartz has blogged about his delight at his discovery of just how easy it is to saw well with behemoths like these. He found that, rather than being hard to handle, the weight of these guys keeps them easily on track. All you have to do is push.

Kenyon Handsaws

 

Kenyon1fullKenyon2fullKenyon3fullKenyon4full

Being over 200 years old,  26″ Kenyon saws like these are rarely found today. This is primarily because handsaws become dulled through use and the teeth must be regularly resharpened by filing.   Over time, with repeated sharpenings, the saw plate gets narrower and narrower until it becomes so narrow that it is no longer rigid enough to withstand the force of sawing without buckling, at which time the saw is either discarded or the blade is cut up for other purposes. These saws pictured here must have either been stored or lost for a long time to have survived until now with such relatively full saw plates. The handle repair on one of them, even though awkwardly cobbled together, demonstrates how much their owners valued these saws.

These saws are important in this history for two main reasons. First, John Kenyon & Co is recorded as being the earliest large saw making business to work in Sheffield, England, beginning in the mid 18c and staying in business for over a century and a half. During that time Sheffield became the most prominent tool making center in the world. Second, due to a lucky occurrence of preservation, there is an 18c chest containing a complete set of tools at the Guildhall Museum in Rochester, England which includes virtually unused examples of all the kinds of joiners saws made and sold by Kenyon at the end of the 18c. The chest was made in 1797 by Benjamin Seaton to contain his father’s gift to him of a complete set of tools and was apparently put into storage shortly after being completed. The barely-used saws in it all have full plates and undamaged handles, thus showing what the saws looked like when new. The Seaton Chest has become a sort of touchstone for many hand tool woodworkers and consequently the Kenyon name is well known and honored among them today.

There are few saws known today to have survived from the 18c (Simon Barley, our most knowledgeable saw historian, suggests fewer than 150), but there appear to be many more from around 1800,  just at the cusp of the 18th  and 19th centuries.  Using our limited information on dating, it seems these Kenyon handsaws shown here may have been made anytime from 1780 to 1810, but are most likely from the later end of that period.

Kenyon2stamp      Kenyon1stamp

Kenyon4stamp     Kenyon3stamp

Three of the four saws shown here are die stamped on the blade with the name “Kenyon” surmounted by three crowns, while the fourth saw is die stamped “Kenyon” above“Cast. Steel”. My opinion is that the two lower stamps shown above are the earlier of the four (note the squiggly lower diagonals on the K’s in the lower two images).

The blades all display the rounded nose common to saws of this early era. It took extra work to round the blade in this fashion, so perhaps efficiency of production was the reason the round nose was lost as it gradually changed to a more rectangular shape around the turn of the century.

Kenyon4nose   Kenyon3nose

Kenyon2nose   Kenyon1nose

 

The handles are all of the London pattern (sometimes called the London flat) which was common on English saws through the first third or so of the 19c, after which it seemed to be used mostly on lesser quality saws. The handle pattern is very uncommon, but not unknown, on American saws.  Most existing American saws were made after 1830 or so.

Three of the handles are certainly made of beech; two are plain sawn and one is quarter sawn. The fourth, repaired, handle has a dense knotted grain that I can’t identify, which may be beech as well.  Three of the saw handles have three fasteners, while the fourth, unusually, has only two, as well as a very narrow nose, which seems to be almost a splinter.  I believe that four fasteners began to be used on hand saws sometime early in the 19c, even as the use of only three fasteners continued on for a while, especially in cheaper grades of saws.

Kenyon3handle    Kenyon2handle

Kenyon4handle     Kenyon1handle

The size of the openings for the hand differ; two are larger and two are smaller although all only fit three fingers.  I have a notion that the smaller hand holes are earlier since I’ve observed that progression in some American saws made by Welch & Griffiths, but the notion lacks any real proof.

The lambs tongues also differ; on the two handles with smaller hand holes, the lambs tongues are more relaxed, shallower and flatter, while on the other two handles the lambs tongues are more compressed, tighter and higher.

Here are some measurements of the saws, in the order of the first picture, top to bottom.

Top Saw: handle 31/32″ thick.  Top edge thickness from .038-.041  Bottom edge: .042

2nd Saw: handle 15/16″ thick. Top edge thickness .044-.045  Bottom edge: .0435-.045

3rd Saw: handle 7/8″ thick. Top edge thickness: .035-.037  Bottom edge: .039-.044

Bottom saw: handle 7/8″ thick. Top edge thickness: .039-.0405  Bottom edge: .039-.041

Split nuts are 7/16″ and 1/2″ dia. The top two saws have wider & flatter bead and peak like earlier saws, while bottom two saws have thinner and higher bead & peak, like later saws.